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All Things Considered => General Discussion--Food Related => Topic started by: 02ebz06 on May 10, 2022, 05:31:58 PM

Title: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on May 10, 2022, 05:31:58 PM
Made the pepperoni today.  It's in the curing chamber now (Converted Wine Cooler).
Inside the Wine Cooler is a seed heating pad, humidifier, dehumidifier, and a fan to circulate the air.
Tomorrow evening or Wednesday morning it will move to the drying chamber (the top cabinet).
Here are some pics of the equipment and beginning of what I hope will be a tasty end-product.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on May 10, 2022, 07:11:58 PM
Since I had grinder and stuffer out, I made some Bratwurst.  Supposed to be a Johnsonville clone.  We'll see.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bar-B-Lew on May 10, 2022, 07:58:34 PM
curious to watch the master
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: urnmor on May 10, 2022, 09:21:09 PM
me to
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on May 10, 2022, 10:52:21 PM
I hope it goes well and easy.  And if it does, I may look into it, as the price of good deli cuts are outrageous!  I would love to make my own Sopressata!
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: yorkdude on May 11, 2022, 04:56:25 AM
Wow, very nice. Betting it turns out great, nicely done.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: pmillen on May 11, 2022, 09:11:35 AM
I, too, am watching this thread.  An adventure with a great payoff.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Canadian John on May 11, 2022, 09:54:44 AM

 That entails a lot of work & know-how.   I am peering over shoulders as well.  Expecting a awesome outcome.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: elenis on May 11, 2022, 10:04:48 AM
I am definitely following this one as well. I have a number of books on charcuterie, but am so paranoid about making someone sick I have yet to try it.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on May 11, 2022, 11:30:13 AM

 That entails a lot of work & know-how.   I am peering over shoulders as well.  Expecting a awesome outcome.

I'm picking up the know-how as I go.

======================================================================================
I am definitely following this one as well. I have a number of books on charcuterie, but am so paranoid about making someone sick I have yet to try it.

That was my big hesitation. The first book I read started out with first chapter diving right in to botulism.
A member of the Pizza Making forum has been doing it for some time.
Went to his house 5-6 weeks ago and after tasting the pepperoni he made convinced me to give it a try.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: BigDave83 on May 11, 2022, 02:25:39 PM
This is going to be great. Nice set up. Can't wait to see your creations. I have just used Umai bags.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on May 11, 2022, 04:13:21 PM
I do not think you will have a problem, with the correct equipment, the safety factor is in pretty good hands.  I have just never wanted to spend the money for it, nor is there really room.  And, you simply cannot do some of the cuts without proper RH, temperature and cultures!  I think you are going to be very pleased!
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on May 11, 2022, 05:22:46 PM
I do not think you will have a problem, with the correct equipment, the safety factor is in pretty good hands.  I have just never wanted to spend the money for it, nor is there really room.  And, you simply cannot do some of the cuts without proper RH, temperature and cultures!  I think you are going to be very pleased!

You need a culture for pepperoni.  Comes dried in an envelope. Add appropriate amount to a small amount of water to rehydrate.
For the RH, that is where the Inkbird controller come in.  It turns a humidifier and dehumidifier on/off as needed to maintain the proper humidity.
Same for temp, Inkbird adjust as needed.
I had 85 degrees for temp and 85 RH in the curing chamber.
Now they are in the ageing chamber which I have at 55 degrees and 75 RH.

You could do it all in old working refrigerator if you wanted to.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on May 22, 2022, 11:57:20 AM
Should have updated this a little sooner, sorry.
First batch did not come out as I would have liked.
Should not have followed the YouTube video exactly.
In the video, he didn't test for weight loss until day 4 in the aging chamber.
That was a mistake. It had lost 30% by then.  Supposed to pull at 20% loss.
Result was outer part was a lot harder than the center.
Was more hard like a pepperoni stick you get in the store, but was very bland.  Not sure why no flavor.
So, I increased spices a bit for 2nd attempt.
Just put it in the aging chamber this morning.
Will check weights every day this time.
 
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: BigDave83 on May 22, 2022, 02:00:29 PM
Take the ones that are dryer on the outside and vac seal them, they will equalize. It may take few weeks. Using the Umai bags my dry cured stuff usually get what they call case hardening dryer out side. I seal them up and put in the fridge for a few weeks and it usually comes out much nicer.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on May 23, 2022, 07:12:19 PM
I didn't dry them as long this time.  Came out even all the way through.

Taste pretty good, upped the spices from original recipe which was sort of bland.
Doesn't taste like the stuff I buy, but I think that matching is an impossible task.
Like trying to match Pizza Hut pizza, you can get close, but not exact.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: BigDave83 on May 23, 2022, 09:23:39 PM
Yours doesn't look to be near as fatty as commercial also maybe ground finer. Looks great I would eat it.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on May 24, 2022, 11:01:26 AM
This is Pepperoni?
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on May 24, 2022, 12:09:32 PM
That is pepperoni, not as red/orange as stuff in store though.  Looks like bologna.  Maybe they add add artificial color?  Not sure why different.
After I sliced it, you could see the pieces of fat.
Have to see how it tastes on next pizza.

I do plan on switching to a different recipe next time.  One from a book by an expert rather than from a YouTube video.
Not the greatest but I'm still learning.  At least I got the process right this time.

Here it is sliced and packaged for pizza.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bar-B-Lew on May 24, 2022, 12:16:21 PM
Ah, so I am not the only crazy one who thought it looked like bologna.  Looking forward to your thoughts on how it is on pizza - flavor and grease.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on May 24, 2022, 01:17:30 PM
I think I know why the color is different.
It contains pork and beef.  If it was all beef I think it would be more red.
All beef will be in a future experiment.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on February 02, 2023, 02:03:12 PM
Well, since we moved, my equipment has been sitting around gathering dust.
So I built a platform for it and got it all connected up.
Didn't want to drill any holes in the cabinet side, so I glued/screwed a couple pieces of wood together and took advantage of the wine cooler having a reversible door,
and was able to use the screw holes to attach one end of the wood with screws and double stick tape under the rest of the wood.

Now I need to get some meat and figure out what I want to make. Haha
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on February 02, 2023, 05:49:36 PM
Glad to have you back at it.  Starting a new batch of Sopprasota tomorrow. Hoping round 2 will be more to my liking with the fat content, and a more robust flavor with the dry curing and mold. 
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bar-B-Lew on February 02, 2023, 06:05:25 PM
Hat's off to you guys.  Right now, I can't even get myself to clean my grills, fix auger issues, replace ignitors, etc.  I plan to have more ambition when I retire and have to fill 50 hours a week with something other than work.  Exercise is only going to fill so many of those hours.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on February 05, 2023, 06:29:51 PM
So I made Genoa Salami and Pepperoni today.
The Salami is in the curing chamber today.  Will go to the drying chamber in 72 hours.
Pepperoni is all ground and mixed and in freezer.
The salami cures at a lower temo than the pepperoni. But drying temp is the dame.
Will take it out of the freezer to thaw in a few days, stuff into casings and then into the curing chamber.
When Ph is right, it will join the Salami in the Drying chamber.

Here is the Salami.

Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on February 05, 2023, 06:59:47 PM
So you have a separate fermentation chamber from curing/drying chamber?
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on February 05, 2023, 07:44:07 PM
Yes, scroll up a half dozen post or so and you will see them both.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on February 06, 2023, 10:39:32 AM
What do you use to test pH?  Are you looking for certain numbers to make a specific taste?  Or is it simply the safety factor?
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on February 06, 2023, 11:43:25 AM
Pretty much go by what the recipe says.
For the Genoa Salami, it says to cure it for 72 hours, but don't let Ph drop below 5.1. Nothing about a Ph range.  It's at 5.8 now
For Pepperoni, there is a range, the lower is tangier.
I guess everyone does it different.

For the tester, I use the Apera PH60s.

Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on February 08, 2023, 10:23:55 AM
The Salami Ph dropped down to 5.25.
72 hours are up so weighed and moved them into drying chamber.
Tomorrow the pepperoni will go into the curing chamber.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on February 08, 2023, 04:58:39 PM
Have you made the Genoa before?  What % loss are you looking for?
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on February 08, 2023, 05:35:21 PM
Nope, first time making it.  30-35% loss is what recipe says.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on February 09, 2023, 11:35:35 AM
Just finished stuffing the pepperoni.
In the curing chamber now.  Ph is 5.75, looking for it to get down to 4-8 4.6.
Then move it to the drying chamber and will be looking for a 20% weight loss.

This one did not turn out as well as first two attempts.
I think it because I had my wife doing the cranking and was going faster than I could keep up.
Had a lot of air bubbles.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on February 10, 2023, 09:55:04 AM
Pepperoni has joined the salami in the drying chamber.
Ph dropped rather quickly.  Was 5.3 when I went to bed and 4.56 this morning.
Color sure changed is 24 hours.

Now the waiting game...
Pepperoni needs to lose 20% of it's weight and the salami 30-35%.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on February 10, 2023, 12:00:55 PM
Is the lighting anything to do with the process, or simply a blue color?
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on February 10, 2023, 12:05:06 PM
It's a UV light. Supposed to kill bacteria.
I just turn it on cuz it looks cool. Haha
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on February 10, 2023, 12:07:18 PM
It is what I thought.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on February 13, 2023, 11:00:40 AM
Pepperoni had lost it's 20% yesterday afternoon.

Set Smoker to lowest it goes (150F), so it was actually about 35 degrees higher inside in cooking area.
That's the downside of a single-walled smoker in winter with RTD only an inch or so from side wall.
In summer actual cooking temp is very close to set temp.

Put it in the smoker and smoked until IT was 145F.  Immediately put it in an ice bath to stop any further cooking.
Tastes terrific, nice and tangy.  Still looks a little like Bologna though.
I think next time I will add 30% fat instead if 20%.

Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on February 13, 2023, 12:06:24 PM
You loss 20% in 3 days, Wow!  My  Sopprasota is going faster then I thought, but not that fast!  What temperature do you dry/cure at?  I thought rule of thumb was 1.5%/day.

Yeah, I am finding I just have to find the correct content on fat for each recipe.  Way to much on my 1st 2 salami, not enough on the bologna.  I am hoping this 2nd round on the Sopprasota is right?  You are not a heavy paprika user for the pepperoni color?
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on February 13, 2023, 12:37:22 PM
Yeah, I thought it was pretty fast as well.  Even the Salami is losing weight fast.  15% in a week.   
Curing was 85 degrees, drying chamber is 60 degrees.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on February 28, 2023, 10:46:43 AM
Sunday was the 3 week mark for the Salami.
Both had just crossed the 30% loss mark.
When they hit the 35% mark, I will take the small one out and see what it looks/tastes like when I cut into it.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on March 05, 2023, 12:08:30 PM
Week 4, hit the 35% weight loss # exactly, which is what I was going for, but didn't expect the results I got.
Not sure if it was the fan blowing air around in the first week or the fact that I let it go to 35% weight loss, but the outer 1/8" or so is very hard.
Even though it tastes great, I would not serve this to guests.
Eating this is like eating an orange slice. Eat all but the rind, Haha
Tuesday going shopping so will be starting a new batch of this Genoa Salami towards the end of the week.
Probably make more pepperoni since I have that coming out great and will try something new as well.  Not sure what yet.
Will not use the fan in the drying stage, and also will remove one at 30% weight loss to see if the outside is softer.
Eventually I'll get there...



Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: BigDave83 on March 05, 2023, 12:55:34 PM
Vacuum seal it and leave it age a few weeks to equalize the moisture and the outside should soften up. I usually have to do that with the whole muscle stuff I make because I use the Umai bags.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on March 05, 2023, 12:58:06 PM
Vacuum seal it and leave it age a few weeks to equalize the moisture and the outside should soften up. I usually have to do that with the whole muscle stuff I make because I use the Umai bags.

Thanks for the suggestion.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on March 05, 2023, 02:11:03 PM
Interesting, as my Sopprasota is at 40%+ and the outside is the texture I like but the inside has that rare beef texture, which I despise in Salami.  So I will shoot for 50% and see where we are.  I bet I would love that stuff!
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on March 05, 2023, 03:13:03 PM
For mine the outside is closer to 1/4" thick of really hard stuff.  It is like chewing jerky. Not what you would want in salami.
The center is perfect for me.  It is what I would call hard salami.

Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on April 01, 2023, 07:39:16 PM
OK, back at it.  Today was a long tiring day.  Started about 10am this morning and it is 5:30pm now.  Just finishing cleanup.

From left to right, Pepperoni, Summer Sausage (4 chubs), and Genoa Salami (3 chubs).
Summer Sausage is easiest.  Just 24 hours in the curing chamber. Tomorrow afternoon it will go into the smoker and cook until IT reaches 140f.
Pepperoni about a week or so, and the salami anywhere from 4 weeks to 8 weeks.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on April 01, 2023, 08:56:30 PM
I gotta get a pH meter and get back at it!
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on April 03, 2023, 11:16:14 AM
Summer Sausage is done.  Now the hard part, waiting a week to try it.
Pepperoni and Salami are in the Drying chamber.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on April 11, 2023, 03:13:54 PM
Pepperoni in the last phase.   Smoking to an IT of 145.
This stuff is so good, I won't ever buy pepperoni again, unless my body doesn't let me.

Made pepperoni rolls for poker last Saturday - Crescent Rolls with a bit of marinara sauce, gouda cheese, and pepperoni (from last batch) inside.
Rolled up and baked.
Didn't tell anyone pepperoni was homemade and they all raved about it.

So, I'm a happy camper. I love it and so do my friends.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on April 12, 2023, 01:56:08 PM
This morning we sliced the pepperoni for pizza and made some small pieces for snacks.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on April 23, 2023, 02:06:43 PM
Week #3 in the drying chamber  -  Almost to the 30% loss for the Genoa Salami.
Will weigh again in a few days.

Looks like it is developing it's own mold.
I had bought the Mold-600 but forgot to spray them.   :o
Never thought I hear myself say "I bought mold". Haha
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on April 23, 2023, 04:15:05 PM
They look good.  My Hanna pH meter came, so I am gonna try and make some this week!
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on April 26, 2023, 09:58:36 AM
Only needed an additional 3 days to reach target weight, so total drying time was 3 weeks 3 days.
For me this was the perfect drying time. Still has a bit of chew to it but not near as hard as the first batch that I took to 35% loss.
I still have one hurdle to get over, and that is preventing the outer rim of the salami being a lot harder than the interior.
It's much better than the first time sine I turned the main fan off., but still needs improvement.
There is a small fan (3" dia. or less) that is supposed to blow on the water pan, but I've never seen it turn on any I time I have used the unit.
Humidity has been about 60% but I think if I can that fan to turn on it will increase the humidity to prevent the exterior from drying too much.
This unit was for dry-aging steaks, so I suspect they designed it so it wouldn't get too humid.
Going to take some experimenting...
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: Bentley on April 26, 2023, 11:25:33 AM
I had to throw out the Salchichón because of case hardening.  I do not think I will ever use my variable fan in a fridge again.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: 02ebz06 on April 26, 2023, 11:31:47 AM
Yeah, I turned the fans off in Curing/Drying chamber and it helped.
I will have to do something to increase humidity in the drying chamber.
Hoping I can use the power jack for the main fan, and a little rewiring, to add my own humidifier.
Title: Re: On the Road To Being a Charcuterie Master <insert laughter here>
Post by: MikeMcQ on April 28, 2023, 07:27:39 PM
My hat's off to you both! Pretty sure I'll never go down this rabbit hole. :rotf: