This is after owning it for 10 months. I have a cover and sometimes use it and other times not. I’m in central va, so bot on the coast with salt, etc. hasn’t went through a winter yet. You can see the discoloration of the metal from heat. The internal sides of the cook chamber should be reinforced here imo. I’ll clean it up in the spring, as this is the only complaint I have with the yoder
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Wow, I'm amazed! That sucks! That's just crazy! I have had mine for over 3, maybe 4 years now (YS640). I have only done about 7 direct sear cookings on my yoder, and always remove the diffuser. I think I have done about 4 cooks at 375 for turkey etc with the diffuser to get good skin at the end. I probably have 100 cooks on it, usually big slow cooks for chicken, pork, chuck roasts, some smoked fish and other things of course. Not a lot of high temp cooking.
My 640 has staining on the front outside, but no paint loss at all. I'll U/L a pic to show a recent pic.
I know you live in the 'salt air area', but that's just not good. I think they dropped the ball on that one. I'd say a wire wheel, naval jelly, and repaint somehow.
I just don't know your usage for high temp cooks, I never did any high temp cooks above 375 without the diffuser removed.
Lastly, I reduced size to fit here. If it's sideways, I dunno.