How is the build quality? Is the lid pretty substantial or flimsy like a cheap to mid range gas grill? I see the lower is double walled, it looks like a really nice cooker.
BigDave83, the build seems pretty solid to me, although I realize this is subjective...I've never built anything with my hands or worked with metal, so I can't judge things like what should be welded or what should not be riveted, etc.
However, nothing is loose, and nothing seems to bend when force is applied except the cabinet walls around the legs. The legs seem sturdy and the unit is well balanced. For example, after I dumped the 20 pounds of pellets into the hopper, I pushed back and forth on the unit to see if it would tip over...I had to really push to get it off its back legs, but it wanted to stand itself up again all by itself (or so it seemed).
Yes the cooking chamber is double walled, something that is hard to find at this price point.
I ran my hands around the edges, and I haven't come across any sharp edges (of course, I'm sure I'll cut myself when I least expect it!).
There is ONE big thing that you all should know about, and GatorDave mentioned it when he got his Outdoor Cooking Center from this company. The electronics are NOT sealed or protected from the elements. Wiring and the back of the controller is basically exposed. The Electrical plug and the pit temp probe wire are exposed at the back. I knew this going into this purchase, but at this price point, I was ok with this...I knew what I was getting myself into, and so should anyone else thinking about this grill.
With that said...during the cook yesterday the unit got drenched in torrential rain. It sits under a covered patio, but the rain decided to travel sideways instead of straight down! I could not get the cover on, as the unit was still hot and I did not want to deal with melted plastic. EVERYTHING except the pellets in the hopper got wet.
The wind and cold rain water impacted the temperatures and I watched the temp fluctuate on the front panel throughout the ordeal.
Today, it started up just fine and I cooked a couple of steaks that came out fantastic!
BTW, the cover that was included is the cover for their Kansas City Grill, so it fits a little odd on one side (my grill only has one side shelf), but everything else fits snug. It's a heavy canvas (much better quality than the official Weber one I paid for to cover my kettle), and lined with vinyl/plastic.